Course Name

Prerequisite(s)

SOLIDWORKS Essentials and a fundamental knowledge of plastic materials, plastic part design, and/or injection mold design.

Length

3 Days

Description

<course description>

Course outline

  • Basic Flow Analysis
  • Element Types
  • Meshing
  • The Plastics Manager Tree
  • Material
  • Injection Location
  • Running a Flow Analysis
  • Flow Results
  • Exercise l: Basic Flow Analysis
  • Detecting Short Shots
  • Fill Settings
  • Flow Front Central Temperature
  • Design Changes
  • Simulations After Design Changes
  • Exercise 2: Short Shots
  • Automation Tools
  • Duplicate Study
  • Copying Settings
  • Plastics File Management
  • Batch Manager
  • Summary and Report
  • Exercise 3: Design Changes
  • Injection Locations and Sink Marks
  • Injection Location Rules
  • Modeling for Injection Locations
  • Sink Marks
  • Exercise 4: Minimizing Sink Marks (l)
  • Exercise 5: Minimizing Sink Marks (2)
  • Material Properties
  • User-defined Database
  • Resin Properties
  • Temperature Properties
  • Heat Transfer Properties
  • Viscosity
  • PVT Data
  • Mechanical Properties
  • Mesh Manipulation
  • Local Mesh Refinement
  • Mesh Editing
  • Leader Lines
  • Solid Mesh
  • Exercise 6: Mesh Repairs
  • Reaction Injection Molding
  • Detecting Air Traps
  • Air Traps
  • Venting
  • Exercise 7: Air Traps
  • Gate Blush
  • Runner Elements
  • Shear Stress
  • Packing and Cooling
  • Flow/Pack Switch
  • Pack Stage, Analysis and Results
  • X-Y Plot
  • Clipping Plane Mode
  • lsosurface Mode
  • Exercise 8: Packing and Cooling Times
  • Exercise 9: Optimizing Cooling Time
  • Multiple Injection Locations
  • Multiple Cavity Molds
  • Mold Layouts
  • Channel Design
  • Runner Channel Design
  • Clamping Force
  • Runner Wizard Channel Design
  • Family Mold Layout
  • Using Runner-Balancing
  • Exercise 10: Multiple Cavity Molds
  • Exercise 11: Runner-Balancing
  • Exercise 12: Clamp Force

Gas Assisted Molding

  • Valve Gates and Hot Runners
  • Valve Gates Geometry and Mesh based
  • Hot Runners
  • Symmetry Analysis
  • Case Study l: Runner Design
  • Case Study 2: Symmetry Face
  • Exercise 13: Half Symmetry
  • Using Inserts
  • Cavities and Inserts
  • Materials for Inserts
  • Multi Shot Mold
  • Domain Order
  • Cooling Analysis
  • Cooling Channels and Mold Bodies
  • Coolant and Mold
  • Cool Settings
  • Cooling Simulations
  • Cool Results
  • Baffle
  • Bubbler
  • Exercise 14: Cooling Analysis
  • Warpage Analysis
  • Shrinkage
  • Warp Settings
  • Warp Results
  • Reducing and Fixing Warped Parts