Transforming Manufacturing: The Power of One Click Metal’s 3D Printing Applications

In the rapidly evolving landscape of manufacturing, staying ahead of the curve is essential. One Click Metal is at the forefront of this innovation, leveraging the power of metal 3D printing to revolutionize tooling design and production. By utilizing advanced manufacturing, One Click Metal provides solutions that enhance efficiency, reduce costs, and streamline production processes. In this blog, we will explore three applications of One Click Metal’s 3D printing technology, highlighting the significant advantages it brings to various industries, including tooling, valve and motor mounting, and custom component production.

Streamlining Component Production with RNA Digital Solutions

Project: RNA Digital Solutions Tooling Design

Material: Stainless Steel 1.4404

Advantages of Additive Manufacturing:

• Component Combination: Additive manufacturing reduces the number of separate components needed, simplifying the assembly process and reducing potential points of failure.
• Individuality: Customization becomes straightforward, allowing for the easy adaptation and manufacturing of similar components to meet specific requirements.
• Cost Savings: AM significantly cuts costs compared to traditional milling, which demands extensive time and resources.
• Production Time: The shift from conventional methods to AM slashes production time from 6 weeks to just two days.

Example Application:

RNA Digital Solutions utilized 3D printing to combine multiple components into a single unit, drastically cutting down assembly time and costs. The rapid prototyping cycle enabled by AM ensures that parts are delivered quickly, enhancing overall efficiency.

Accelerating Valve and Motor Mounting Bracket Production

Project: Valve and Motor Mounting Bracket

Designed by: One Click Metal

Material: Stainless Steel 1.4404

Advantages

• Time and Cost Savings: AM reduces both the time and cost associated with manufacturing and delivery, streamlining operations.
• Accelerated Development Time: In-house 3D printing offers flexibility and speeds up the development process, eliminating dependency on external suppliers.
• Sustainable Supply Chain: Additive manufacturing provides a clear view of the value chain, enhancing transparency and sustainability.
• Individual Repeatability: Once a parameter set is defined, repeating the production of a workpiece is simplified. Adjustments can be made easily to accommodate changes in the development stage.

Example Application:

For the valve and motor mounting bracket, One Click Metal utilized their internal metal 3D printer to achieve rapid production and cost efficiency. This approach not only expedited the development process but also ensured a consistent quality output.

Enhancing Tool Holder Functionality

Project: Tool Holder

Designed by: One Click Metal

Material: Tool Steel 1.4404

Advantages

• Function Integration: AM allows for the optimization of fluid circulation through bespoke channels, reducing temperatures at the cutting edge and workpiece, thus enhancing tool life and process stability.
• Individuality: Cooling channels can be tailored to specific applications and precisely aligned to the cutting edge, with the potential to increase fluid pressure as needed. This customization improves chip breaking and stability, particularly with long-chipping materials.

Example Application:

One Click Metal’s design of the tool holder integrates advanced cooling channels that improve the tool’s performance and lifespan. This customization, only possible through AM, ensures higher efficiency and better process stability.

Summary

As we’ve seen through various applications, the potential of One Click Metal’s technology is vast and continues to push the boundaries of what is possible in modern manufacturing. Keep an eye on this space as One Click Metal continues to lead the charge in pioneering new advancements and setting new standards for the industry.